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Fiber laser cutting 8mm mild steel — optimal parameters for IPG 3kW?

Ahmed Hassan 5 views 2 replies 19d ago
AH
Ahmed HassanOP19d ago
We recently installed a BLM GROUP fiber laser with an IPG 3kW source. We're struggling to get clean cuts on 8mm mild steel — getting dross on the bottom edge and some striations. Current parameters: - Speed: 1.2 m/min - Power: 2800W - Frequency: 2000 Hz - Duty cycle: 100% - Assist gas: O2 at 0.8 bar - Focus position: -1mm The machine supplier gave us a parameter table but the results aren't great. Has anyone dialed in good parameters for 8mm MS with a 3kW IPG source?

2 Replies

LE
Lars Eriksson#118d ago
For 8mm mild steel with O2 assist on a 3kW IPG, your speed might be a bit high. Try: - Speed: 0.9-1.0 m/min - Power: 3000W (full power) - O2 pressure: 0.6-0.7 bar (lower pressure often gives cleaner cuts on thicker material) - Focus: -2mm to -2.5mm (deeper focus for thicker material) The key with O2 cutting on thick MS is the exothermic reaction — you need enough dwell time. Also check your nozzle condition and standoff distance (should be 0.8-1.0mm).
CW
Chen Wei#218d ago
Also worth checking: what nozzle size are you using? For 8mm with O2, you typically want a 1.5mm or 2.0mm nozzle. A 1.0mm nozzle will restrict gas flow and cause the dross issue you're describing. Striations usually indicate the speed is too high or power too low. Try reducing speed to 0.8 m/min and see if the striations improve before changing other parameters.

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